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ANALYSIS
OF METAL FINISHING BATHS
A key
to Quality, Productivity, Cost-Savings and a Cleaner Environment
Browse the
resources listed on the left to see how important Analysis is in maintaining
high quality and maximising profitability in Metal Finishing operations.
2.1
Turbidimetry * or **
Also known
as nephelometry (from the Greek, nephelos, cloudy). This technique
uses similar optical equipment (see Figure) to that required for colorimetry.
The underlying principle is based on the fact that rather than having
a clear, homogeneous solution, it is used for the study of liquids
which have a second phase in suspension. This second phase, which is
substantially insoluble in the liquid (aqueous) phase, scatters the
light. In most configurations, it is the intensity of this scattered
light which is measured.
Turbidimetry
is now a very widely-used technique in medicine, where it forms the
basis of many important, though routine, tests. Metal Finishers are
beneficiaries of this, in that equipment has become more widely available
and at lower cost.
Among the
systems studied by turbidimetry are: concentrations of gas or air bubbles
in solution, oily or greasy emulsions, and suspended solid particles.
The method can be used not only to determine the concentrations of
these, but also particle size distribution. Outside of medicine, the
most important analysis and one also of use in Metal Finishing is
determination of sulphate concentration. The method has also been used
for chloride analysis in plating baths.
Turbidity
is measured in one of two ways. Either the same optical configuration
is used as in colorimetry (Figure), where as before, the intensity
of the emerging light beam is attenuated, but now by a "blocking" mechanism
rather than adsorption. Or, another geometry is employed (Figure) in
which the detector (II) is mounted at 90º to the incident light
beam, in order to capture the scattered radiation. Strictly speaking,
nephelometry is the term used to describe the former geometry, turbidimetry
describes the latter. However the two terms are often used interchangeably.
Turbidimetry
is thus seen to have much in common with colorimetry. However it suffers
one drawback which, though it need not be serious, should be constantly
borne in mind. Two-phase solutions, whether the second phase is a gas
bubble, a second liquid insoluble in the first or a solid in suspension
- all are metastable, which is to say that sooner or later, solids
will sediment, gas bubbles rise to the surface, and liquids or emulsions
will segregate. In contrast to a colorimetric sample, which will scarcely
change over the course of a week, turbid solutions have a limited lifetime,
that is to say that measurements and results are time-sensitive.
For further
details of this technique, details of instrumentation including low-cost
home-build instruments and specific methods for Metal Finishing, including
analysis of sulphates or chlorides in process solutions, our Special
Report is now published.
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