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ANALYSIS
OF METAL FINISHING BATHS
A key
to Quality, Productivity, Cost-Savings and a Cleaner Environment
Browse the
resources listed on the left to see how important Analysis is in maintaining
high quality and maximising profitability in Metal Finishing operations.
2.3
Refractive Index * or **
Take a look
at a spoon, or a stick, immersed in water in a transparent jar, and
it will appear to be bent. This is caused by a phenomenon known as
the refraction of light. Place two identical sticks in two identical
vessels, filled to the same level but with different liquids, as shown
below, and it can be seen that the extent of the "bending" is
different in each case. This is because the two liquids have different
refractive indices or "bending power".
The scientific
explanation is that the velocity of light differs, depending on the
medium (air, water, paraffin) through which it is passing. We can express
this formally, using the diagram shown below.
This shows
light passing from a less dense medium, such as air, (top) into a denser
one (below) such as sulphuric acid. The light beam is seen to bend
towards the normal. The angles to the normal are known as the "angle
of incidence" and the "angle of refraction", and the
simple equation relates these two angles to the refractive index, usually
designated "h ", or "R.I".
This is
the basis of a very simple and extremely useful technique sometimes
known as "refractometry", though unfortunately, the term
has also been appropriated by optometrists, who use it to describe
the practice of prescribing spectacles!
Refractometers,
the instruments used to measure refractive index, range from very convenient
handheld instruments, small enough to be held in the pocket, through
larger (and more accurate) benchtop models. In the food and beverage
industries, the technique is also used for continuous on-line measurement.
Because
refractive index is a bulk property of solution, a given RI value can
never be completely unique. In the case of simple mixtures of A+B (for
example water + alcohol), an RI value will be unique to that particular
combination of solvents and in such cases, this is a highly recommended
analytical technique. In the beverage industries, it is used, for example,
to determine the concentration of dissolved sugar, in water. In Metal
Finishing, it is used to determine chromic acid concentrations, or
cleaner compositions. In the printed circuit board industry, it is
used for on-line analysis of etch baths.
But what
if there are two species dissolved in a solvent, for example sugar
and alcohol, or copper sulphate and ferrous chloride ? The answer,
in line with what was stated above, is that the two concentrations
cannot be determined at least not with a single measurement.
There are, however, various simple methods of overcoming this problem.
Like all
apparently simple techniques, certain precautions must be taken. In
certain cases, the technique can be used even when suspended matter
is present in solution.
The Special
Report "Analysis of Metal Finishing Solutions Using Refractive
Index Measurements" describes the techniques, and their application
in the Metal Finishing industry. US$ 15.00, delivered by email free
of charge. By post add $3.00
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